Circulating Water Expansion Joint Repairs

Circulating Water Expansion Joint Repairs

Market

Power

Challenge

Repairs were required in four 77.5-in circulating water box expansion joints and two circulating water pump expansion joints.

Two circulating water pump expansion joints
Internal view of a failing expansion joint
Entrance to a pipe
Exterior of an expansion joint that has failed
Exterior of an expansion joint that has failed
Internal view of a failing expansion joint
Exterior of an expansion joint that has failed
Two circulating water pump expansion joints
Exterior of an expansion joint that has failed
Internal view of a failing expansion joint
Exterior of an expansion joint that has failed
Entrance to a pipe

Engineered Solution

The HydraTite® seal was proposed as a solution. HydraLine was to be applied prior to the seal’s installation.

Scope

Engineers walked down the project to review drawings and system operating parameters. They provided the solution of utilizing the HydraTite® seal with three two-piece 316L stainless steel bands, an extra wide HydraTite® seal, and a 16 gauge stainless steel backing plate to provide an internal slip joint repair. Prior to the seal’s installation, HydraLine was applied to the interior surface of the pipe near the joint to create a unified and smooth substrate.

HydraTite installed over an expansion joint coated in HydraLine just beyond a butterfly valve
Epoxy applied to the interior of an expansion joint
A technician installing HydraTite over an expansion joint
A technician working inside an expansion joint
A technician installing HydraTite over an expansion joint
A technician working inside an expansion joint
HydraTite installed over an expansion joint coated in HydraLine just beyond a butterfly valve
Epoxy applied to the interior of an expansion joint
A technician installing HydraTite over an expansion joint
A technician installing HydraTite over an expansion joint

Solution

The crew and all materials entered through an existing manhole and were able to complete the system installation within the work window, providing significant savings over traditional replacement of the expansion joints.

HydraTite installed over a joint coated in epoxy
HydraTite installed over a joint coated in epoxy